New One-Piece High Pressure Oil Connector
Since the redesign of the high pressure oil pump for 2005 and newer Power Stroke diesel engines the "snap-to-connect" or STC fitting used to connect the high pressure oil pump to the oil supply branch tube has been problematic. The two piece fittings have a tendency to flex causing wear on the seal and the locking ring resulting in leaks and occasionally the complete separation of the fitting. When a leak occurs at this fitting, the engine may be difficult to start or may not start at all. Depending on the severity of the leak the engine may stall, sometimes abruptly and without warning.
A repair kit was developed containing a replacement fitting, connector and a bracket that supported the assembly preventing any movement of the branch tube and connector. To the best of our knowledge this kit is effective in preventing STC fitting failures and continues to be an approved repair. Some owners are installing this bracket as a preventative measure for piece of mind. We also recommend installing it if the pump is exposed during repairs however it is not covered under warranty unless the fitting fails. A new fitting shown has been designed is a one piece connector most likely intended to address this issue for production engines. The new connector is reported to be in production 4.5L and 6.0L Power Strokes for 2008 model year LCF trucks and Econoline along with the International VT-275 and the VT-365. The 6.0L Power Stroke diesel engine remains as an engine option for the 2008 Econoline.
The fitting is installed in production engines starting from:
V8 engines: Engine ser# 431736 on 2/9/07.
V6 engines: Engine ser# 431705 on 2/8/07.
August 1, 2006 A new bracket has been released to service failed Snap To Connect or Quick Connect fittings on 2005 through 2007 Ford and International trucks. The affected engines are the International VT-275, VT-375, the Ford 4.5L Power Stroke and the Ford 6.0L Power Stroke diesel engines. This bracket is designed to support the fitting and branch tube and eliminate the possibility of the fitting to become separated. The bracket is supplied in a kit as shown on the right and it contains:
1 Support Bracket
1 Hydraulic Pump Seal Kit
1 Branch Tube Adapter - Male
1 HPOP Adapter Fitting - Female
2 M6 X 35 mm Branch Tube Bolts
2 M8 X 60 mm Pump Bolts
1 M8 X 45 mm Pump Bolt
Installing this kit following the included instructions will restore engine reliability and customer satisfaction by eliminating repeat failures. Always use this kit to service this failure and consider installing one anytime you have an engine out or apart for repairs where the HPOP is accessible.
Installation Instructions